What Mobile Crusher Plant is Suitable for Producing 0–20mm Aggregates to Support 60–90 m³/h Batching Plants?

In the ready-mix concrete industry, having a reliable supply of high-quality 0–20mm aggregates is essential for producing concrete at a stable rate. For batching plants with a capacity of 60–90 m³/h, the consistency, size, and supply volume of aggregates can directly affect concrete strength and project efficiency. This raises a crucial question for project contractors and concrete suppliers: what kind of mobile crushing plant for sale is best suited for this specific task?

Why 0–20mm Aggregate is Essential for 60–90 m³/h Batching Plants

Before diving into mobile crusher options, let’s understand why the 0–20mm size range matters. Aggregates in this range are ideal for most concrete mixes, especially for structural works and housing projects. They offer a balanced ratio of workability and strength, making them suitable for C25–C35 grade concrete, which is commonly used in residential and commercial buildings.

Matching Crusher Output to Concrete Demand

A 60–90 m³/h batching plant typically requires around 90–130 tons of aggregates per hour, depending on the mix design. To meet this demand efficiently, the crusher plant needs to produce well-graded 0–20mm aggregates continuously. This means the crushing equipment must be not only productive but also precise in particle sizing.

Key Requirements for a Suitable Mobile Crusher Plant

To support this level of batching plant, you’ll need a mobile crusher that checks several boxes. Let’s explore these critical factors.

1. Suitable Capacity Range

The crushing plant must deliver at least 100 tons per hour of finished 0–20mm materials. This allows for a buffer to account for material losses or temporary delays. Models with 120–150 t/h capacity are ideal for this requirement.

2. Adjustable Output Size

Having control over the final particle size is essential. A crusher plant equipped with a vibrating screen and closed-loop system can ensure stable output in the desired size range without excess fines or oversized pieces.

3. Mobility and On-Site Flexibility

Construction sites often have limited space or changing working areas. A wheel-mounted or crawler-type mobile crusher makes it easier to relocate, reducing material transportation costs and setup time.

4. Reliability and Low Maintenance

Downtime can delay the entire batching process. A mobile crusher should feature wear-resistant parts, easy maintenance access, and stable hydraulic systems to keep it running smoothly.

Recommended AIMIX Mobile Crushing Configurations for 0–20mm Aggregates

Now that we’ve outlined the requirements, let’s look at AIMIX’s recommended solutions. These configurations are designed to meet the daily demands of batching plants producing 60–90 m³/h of concrete.

Option 1: APY3-1214F Mobile 3-in-1 Crusher Plant

This integrated mobile crusher combines a jaw crusher, impact crusher for sale, and vibrating screen. It offers 120–150 t/h capacity, perfectly matching batching plant output needs. The output size can be easily adjusted to 0–20mm through the screen and secondary crushing unit.

Option 2: APY2-69J + APY2-1210F Two-Stage Mobile Line

This dual-trailer solution includes a primary jaw crusher (400–500 mm feed size) and a secondary impact crusher. It’s suitable when raw material size varies or when feeding directly from quarry rock. The output size remains consistent and clean, ideal for mixing concrete without additional processing.

Option 3: Crawler-Type 120TPH Mobile Crushing Plant

For projects with rough terrain or the need for frequent relocation, our crawler-type unit provides high maneuverability. The closed-loop system ensures fine adjustment of output and clean separation of 0–5mm, 5–10mm, and 10–20mm fractions—exactly what batching plants need.

Additional Considerations for Concrete Producers

Besides crushing capacity and mobility, there are other factors concrete producers should consider.

1. Dust Control Systems

Since aggregate dust can impact concrete performance and working environment, our mobile crushers come with optional dust suppression systems for cleaner operation.

2. Quick Setup and Commissioning

Time is money. AIMIX mobile crushers are designed for quick installation and commissioning—most models can be ready for production within 48–72 hours.

3. Energy Efficiency

With rising fuel and electricity costs, our mobile units offer optimized engines and hybrid options to reduce fuel consumption by up to 20% compared to conventional crushers.

Why Choose AIMIX for Your Aggregate Crushing Needs?

If you’re running a 60–90 m³/h batching plant, you can’t afford inconsistency in your aggregate supply. AIMIX mobile crusher plants are built with your end goals in mind—whether that’s quality concrete production, project efficiency, or cost savings.

We provide local support across Indonesia, from delivery and installation to training and after-sales service. Whether you need a stationary setup or a mobile solution ready to move with your project, AIMIX offers proven configurations, real customer cases, and prompt support when you need it most.

Let’s Talk About Your Project

Planning to supply your batching plant with your own crushed aggregates? We can help you find the right crusher plant that fits your project size, concrete grade, and budget. Contact us today to get a free layout design and quotation.