U.S. Electric Vehicle Aftermarket Market to Hit $99.19 Billion by 2033 as EV Adoption Accelerates

U.S. Electric Vehicle Aftermarket Market Overview

According to Renub Research Latest Report United States Electric Vehicle (EV) Aftermarket Market is projected to reach US$ 99.19 billion by 2033, up from US$ 23.54 billion in 2024, representing a CAGR of 17.33% between 2025 and 2033. The rapid growth of the aftermarket is driven by the increasing popularity of EVs, aging fleets, demand for batteries, charging stations, and specialty parts, as well as supportive legislation and technological innovations.

Unlike the traditional automotive aftermarket, the EV aftermarket encompasses specialized components such as high-voltage batteries, electric drivetrains, regenerative braking systems, charging stations, and software upgrades. It also includes maintenance services, diagnostic tools, and EV-specific accessories. As the U.S. EV fleet grows and more vehicles exit warranty coverage, the demand for specialized parts and services rises, providing opportunities for OEM suppliers and independent repair shops.

The aftermarket plays a critical role in ensuring EV longevity, performance, and personalization, supporting the broader shift toward environmentally friendly transportation. With federal subsidies and growing infrastructure development, the U.S. EV aftermarket is transforming from a niche market into a mainstream opportunity.

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Key Growth Drivers for the U.S. EV Aftermarket

Expanding Charging Infrastructure

The expansion of EV charging infrastructure is a major driver of aftermarket growth. Federal initiatives such as the National Electric Vehicle Infrastructure (NEVI) program have led to the installation of over 183,000 public charging ports across the U.S. by mid-2024.

This growing infrastructure drives demand for aftermarket services including installation, maintenance, and upgrades for both public and residential charging stations. Companies like MSI, with its EV Life Series chargers, have entered the U.S. market to meet consumer demand for reliable and flexible charging solutions. Aftermarket providers are leveraging software-enabled energy management and hardware updates to accommodate this growing network of charging stations.

Rising EV Adoption

The increasing adoption of EVs in the U.S. is a primary factor fueling aftermarket expansion. As more individuals and companies transition to electric mobility, there is a rising demand for batteries, tires, software updates, and maintenance services.

Many early EV models are no longer under warranty, creating opportunities for independent workshops and specialty suppliers to fill the service gap. This expanding vehicle base supports continuous growth in the aftermarket, benefiting technology-driven diagnostic firms, parts manufacturers, and service providers. Increasing EV penetration is reshaping the aftermarket landscape and opening long-term opportunities in sustainable, technology-enabled transportation.

Technological Advancements

Technological innovations are transforming the U.S. EV aftermarket. Innovations such as over-the-air software updates, regenerative braking, and advanced battery technologies have increased demand for specialized maintenance and repair services.

For instance, ZF Aftermarket introduced 25 Electric Axle Repair Kits in 2024 for the U.S. and Canada, enabling independent workshops to repair EV drivetrains without full replacement. Similarly, software-enabled diagnostics are improving repair accuracy and efficiency. OEMs and suppliers like Bosch, Continental, and Magna are expanding their EV-focused product lines, offering solutions that enhance vehicle longevity and performance while enabling independent service providers to compete in the evolving market.

Challenges in the U.S. EV Aftermarket

High Battery Costs and Recycling Limitations

Batteries remain the most expensive component of an EV, costing hundreds of dollars to replace. Additionally, the U.S. currently lacks a comprehensive battery recycling infrastructure, creating supply chain and sustainability concerns. Inefficient recycling could waste critical resources such as lithium, cobalt, and nickel, while increasing dependence on imports. These challenges limit repair options, raise costs for consumers, and slow the transition toward a fully circular EV ecosystem.

High Initial Investments for Service Providers

Independent repair shops and service providers face high upfront costs to enter the EV aftermarket. Maintenance requires high-voltage safety equipment, diagnostic tools, and technician training, which can be expensive. For smaller workshops, the current EV penetration may not justify these investments. Additionally, compliance with evolving regulatory requirements increases financial pressure. Without broader affordability and support, service provision may concentrate among larger players, limiting diversity in the aftermarket.

State-Level Market Insights

California

As the leading state for EV adoption, California dominates the U.S. EV aftermarket. Strong government incentives, ambitious zero-emission vehicle targets, and a robust charging network drive demand for batteries, chargers, and specialized maintenance services. California’s large used EV fleet also fuels demand for software updates and replacement parts. OEMs and independent workshops are expanding EV service offerings, supported by the state’s innovation ecosystem. California remains the most dynamic EV aftermarket market in the U.S., offering long-term opportunities for service providers and suppliers.

Texas

Texas is rapidly emerging as a major EV aftermarket hub due to growing EV adoption, expanding charging networks, and investments in battery and component manufacturing. Its strong logistics infrastructure and strategic location make it attractive for aftermarket providers. Independent workshops and dealerships are developing expertise in battery, tire, and drivetrain repairs, while demand for replacement parts and customization is rising. Public and private investment in EV infrastructure supports Texas’s evolving aftermarket landscape.

New York

New York’s EV aftermarket is growing under robust clean energy regulations and urban mobility initiatives. The increasing use of EVs for private and public transport drives demand for replacement batteries, chargers, and software updates. Independent repair shops are expanding services with EV-specific tools and training, while the urban used EV market creates additional maintenance needs. Policy incentives and environmental standards support continued growth in New York’s EV aftermarket.

Florida

Florida’s aftermarket expansion is fueled by high vehicle ownership rates and rising EV adoption. Demand for batteries, chargers, and aftermarket modifications is supported by sustainable transportation efforts and increasing charging infrastructure. Tourism and rental fleets also provide opportunities for service providers. Suppliers focus on high-demand cities such as Miami and Orlando, while independent workshops invest in EV repair capabilities. Florida’s port-based trade infrastructure further enhances access to EV components, supporting market diversification and expansion.

Recent Developments in the U.S. EV Aftermarket

MSI launched its EV Life Series chargers in September 2025, offering NACS and SAE J1772 compatibility, IP-rated cables, app monitoring, and various power/output options.

ZF Aftermarket released 25 Electric Axle Drive Repair Kits in August 2024, allowing independent workshops to service EV drivetrains without full replacement.

Coulomb Solutions Inc. debuted the Advanced Accessory Module (AAM) at ACT EXPO in May 2024, a fully integrated unit combining charging, high-voltage power delivery, accessory electronics, and thermal control.

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Market Segmentation

By Replacement Parts:

Tire

Battery

Brake Parts

Filters

Body Parts

Lighting & Electronic Components

Wheels

Others

By Vehicle Type:

Passenger Cars

Commercial Vehicles

By Distribution Channel:

Authorized Service Centers (OEMs)

Premium Multi-Brand Service Centers

Digital Aggregators

Others

By States (Key Examples):

California, Texas, New York, Florida, Illinois, Pennsylvania, Ohio, Georgia, New Jersey, Washington, North Carolina, Massachusetts, Virginia, Michigan, and others

Competitive Landscape

Major players in the U.S. EV aftermarket include:

3M

ABB Ltd.

EVBox Group

ChargePoint Inc.

Webasto SE

Siemens AG

Bosch Automotive Service Solutions Inc.

Schneider Electric SE

These companies focus on innovations, partnerships, and service expansions to strengthen their positions in the growing U.S. EV aftermarket. By investing in R&D and expanding EV-focused product lines, they aim to meet rising demand from both OEMs and independent service providers.

Future Outlook

The U.S. EV aftermarket is set for sustained growth through 2033, driven by:

Increasing EV adoption across passenger and commercial segments

Expansion of charging infrastructure and supportive federal policies

Technological advancements in batteries, drivetrains, regenerative braking, and software diagnostics

Growth of used EV fleets exiting warranty coverage

Investments by OEMs, independent service providers, and aftermarket suppliers

As the market matures, aftermarket solutions will play a pivotal role in enhancing vehicle longevity, performance, and sustainability, ensuring that EV adoption continues to expand across the U.S. automotive landscape.

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