Efficient Oil-Gas Condensation and Anti-Polymerization Technology in Continuous Pyrolysis System

In the world of industrial pyrolysis, ensuring uninterrupted and stable operations is a top priority. However, one of the most persistent technical bottlenecks in continuous pyrolysis systems lies in the secondary polymerization of olefin compounds during the oil-gas condensation stage. If not effectively controlled, this reaction can cause blockages in the oil-gas pipelines, leading to equipment downtime, costly maintenance, and safety risks.

To overcome this challenge, our continuous pyrolysis plant incorporates an innovative high-efficiency condensation and anti-polymerization technology, which sets a new benchmark in operational stability and system longevity.

The BLL-30 Continuous Pyrolysis Machine is an advanced, highly efficient waste recycling equipment designed to convert various types of waste materials, such as plastic, rubber, and tire waste, into valuable by-products like fuel oil, carbon black, and gas. This machine utilizes a continuous pyrolysis process, meaning it operates non-stop to process large amounts of waste, ensuring a constant output of these products.

With a processing capacity of waste, the BLL-30 is ideal for large-scale operations, such as industrial recycling plants or waste management facilities. The fuel oil produced can be further refined or used directly as an energy source for industrial applications, while the carbon black can be processed into usable products like rubber additives. The non-condensable gases can be used to fuel the pyrolysis process itself, improving the energy efficiency of the entire system.

This machine not only offers an eco-friendly solution for waste disposal but also generates significant economic value by transforming waste into commercially viable products. Its continuous operation ensures high productivity and reduced downtime, making it a cost-effective investment for businesses looking to scale up their recycling operations.

How It Works: Spray-Enhanced Rapid Condensation

At the heart of this breakthrough is a direct oil-gas spray condensation system. In traditional setups, oil-gas vapor cools down via indirect heat exchange or surface condensation, which can be inefficient and allow thermal reactions to continue.

In contrast, our system introduces a finely atomized mist spray directly into the oil-gas stream. This method achieves ultra-rapid cooling, swiftly bringing down the temperature of reactive olefin-rich gases. The abrupt thermal drop halts ongoing polymerization reactions almost instantaneously.

Why This Matters

Secondary polymerization—especially among light olefins—can lead to the formation of heavy polymers and sticky residues. These deposits gradually accumulate inside pipelines and condensers, narrowing flow passages and eventually causing complete system blockages. The only remedy is often a full shutdown for cleaning and maintenance, disrupting production and increasing operational costs.

By proactively suppressing polymerization at the source, our technology allows the system to maintain clean and unobstructed oil-gas pathways.

Real-World Impact: 30 Days of Non-Stop Operation

Field trials and long-term operation have shown that this advanced condensation approach dramatically reduces maintenance frequency, enabling continuous operation for up to 30 days without unplanned shutdowns. For plant operators, this translates to:

• Maximized production uptime
• Reduced operational risks
• Lower maintenance and labor costs
• Improved profitability and ROI

Key Technical Advantages

✅ Rapid oil-gas cooling via direct spray condensation

✅ Significantly higher condensation efficiency than conventional methods

✅ Effective suppression of olefin polymerization

✅ Prevents pipeline clogging and unplanned downtimes

✅ Supports stable, 30-day continuous operation without system shutdown

Conclusion

In continuous pyrolysis systems, every hour of uptime matters. With our high-efficiency condensation and anti-polymerization technology, you no longer have to compromise between throughput and system stability. This solution is a game-changer for plants seeking safer, cleaner, and more cost-effective operations in the waste-to-energy and chemical recovery industries.

This is more than just an upgrade—it’s a step-change in pyrolysis performance. Tailored for the demands of waste-to-energy, plastic and tire recycling, and chemical feedstock recovery, our solution redefines what’s possible in continuous pyrolysis.

If you're seeking a safer, cleaner, and more cost-effective process that gives your plant a competitive edge, this is the breakthrough your operation has been waiting for.