How wasted food is used as Fuel
wasted fuel turned into fuel

we throw away 1.3 billion tons of food
every year and as that trash piles up
entrepreneurs all over the world are
inventing ways to use that waste as fuel
like the men in Argentina
turning waste from a Cider Mill into
what he calls biologs used for barbecues
for the town in Indonesia using stinky
runoff from tofu factories to power gas
stoves
and the inventor in Sierra Leone who
turns coconut shells into briquettes I
was like it's either it works or it
works it needs to work we traveled
around the globe to find out how people
are getting energy from worldwide food
waste
at the bowenpali market in Hyderabad
India 10 tons of food go unsold each day
but instead of going to a landfill it's
turned into electricity that will power
street lights buildings and a kitchen
that preps meals for 800 people
the first step is to chop up larger
vegetables and load them onto a conveyor
belt
some of the vegetables are spoiled
others are thrown away because it costs
Farmers too much to transport them back
home
the conveyor belt carries the material
to a shredder which further breaks down
the food into smaller more uniform
particles
in a single day it handles the same
amount of vegetables that 150 Indians
eat in a year
a grinder crushes the mixture into pulp
which is pumped through underground
tanks and into two digesters
so another big digesters basically have
a bacteria which have operated the
absence of oxygen or anaerobic bacteria
and they actually eat essentially the
food base that we are putting in there
and give out methane and carbon dioxide
any organic materials emit these Planet
warming gases as they decompose
but the massive amount of food waste
makes landfills the third largest source
of human-caused methane emissions just
behind fossil fuels and agriculture
burning biogas to make electricity is a
way to harvest those gases before they
enter the atmosphere
at bowenpali the fuel can be stored
locally in four huge balloons until it's
ready to use
and it goes all the way to the kitchen
which is about roughly 400 500 meters
away from here
it's enough power to run a canteen
kitchen that serves roughly 800 meals
per day
aside from energy the plant creates
another valuable byproduct
fertilizer
farmers who sell their Wares at the
market buy it back and spread it on the
same Fields where their vegetables grow
by using this fertilizer their soils are
also getting better their crop seeds are
better and the crops are being sold at
higher cost because organic vegetables
and all very costly nowadays you know
organic rice and all these things
Dr Rayo a scientist on the project is
already building five more plants around
the city
and it isn't limited to vegetables
biogas can be produced from any organic
material including animal and human
feces
so if biogas can be locally sourced cuts
down on solid waste and reduces
emissions why aren't we all doing this
because in most countries it's still
cheaper to keep burning fossil fuels in
North America biogas costs nearly five
times more than Natural Gas
now you can't compete
with
what you call gas in the United States
if it's 20 cents a gallon this Gap is
smaller in places like Asia where the
difference in price is less than two
dollars per unit
a lot of people a lot of state
governments who thinking about setting
up these projects have suddenly uh
understood that yes it's possible to do
it yes there are Technologies which are
indigenous which are built in India that
can work for them the world's biggest
biogas plant was recently built in
Denmark
and new facilities are being built
elsewhere in Europe and Africa
an Israeli company sells a product to
make biogas in your backyard
[Music]
biogas will never replace natural gas
there's just not enough waste to keep up
with the demand for electricity
but it does something that natural gas
can't it helps reduce landfill waste and
it's a huge missed opportunity in the
United States which throws out between
30 and 40 percent of all food
even the farmers who lose money when
they can't sell their produce believe
biogas is better than just throwing it
away
and the engineers on the bowenpali
project are hopeful that its success
will inspire others so these projects
have to happen you know for us to make
life more sustainable not just for
ourselves but for let's say even 20
years or 10 years down the line the
scenario needs to be a little better
in Sierra Leone entrepreneur alhaji
saraj ba also hopes to inspire others to
switch from wood-based charcoal to
briquettes made from coconut waste
this squishy sludge could hold an answer
to a deadly problem
alhaji lost his adoptive family in a
Mudslide when he was 17.
disasters like these have become more
common as deforestation increases and
tree roots which hold back the soil
during increasingly intense storms begin
to disappear
alhaji hopes to save trees by making and
selling his own alternative fuel source
bio brickets how to prevent
deforestation because they are produced
form biomass waste they are not produced
from wood
coconuts are one of freetown's favorite
on-the-go snacks
vendors end the day stuck with heaps of
shells that they need to get rid of
somehow and that costs money
this was supposed to be waste it needed
to be transport to dump this thing
now I'm going to pick it up for free
alhaji says his company Rogue Style
Trading collects about two metric tons
of coconut waste per week he's aiming
for 10 tons by the end of 2022.
so this is the backbone of our products
this is well for us workers clean the
husks and shells and dry them for about
a week next they fire them inside this
steel drum it's carbonized for like
three four hours
we put the fire out using water we have
to wait for them to get dried
they pulverize the charred coconuts into
a fine powder and add water plus a
secret ingredient to bind it all
together
the mixing is very challenging so the
whole process depends on the mix a
slight mistake on the formula you have
to start all over again
the extruder pushes out slimy
rectangular logs that will need to dry
for three to four days
these ones are destined for shisha pipes
in fact people who smoke hookah are his
best customers these days
Rook sole trading can produce about half
a metric ton of briquettes in a day and
they bring in as much as forty five
hundred dollars on a good month we are
the best selling briquette you can find
our bracket in most of the supermarkets
in town
they go for 70 cents per kilogram that's
four times more expensive than the
common wood-based charcoal but they burn
at least four times as long
alhaji's next big challenge is to grow
his sales to reach people who will use
his coconut briquettes for cooking fuel
instead of cutting down trees it's not
easy but it takes time it's very tough
to build something great if it was not
tough everybody would have done it so
he has 10 full-time employees and up to
40 part-timers depending on the season
and about a year and a half ago he
expanded his business
Rogue Soul trading raises and sells
chickens too
his mother says he's wanted to be an
entrepreneur since he was a kid what
they did they look Facebook
but that all felt very far away when
alhaji suddenly became the breadwinner
for his family at age 12.
um
he left his village hoping to make money
to send home to his mother and sister
I was just this kid who wanted to become
somebody but I was not thinking straight
I thought that it is just okay for me to
move to Freedom so without thinking
about where am I gonna stay who's gonna
feed me who's gonna take care of me but
I moved
he lived on the streets for four years
until he found a steady job and an
adoptive family who took him in
seven to eight months after my adoption
I lost my my family that I would live in
during the mudslide
over 1100 people died and three thousand
more lost their homes
alhaji was left with just a few dollars
to his name
but he was desperate to do something to
stop the deadly mudslides
in the decade before the tragedy
mudslides in Africa had already claimed
thousands of lives one of the reasons
that cozumo slide is the vast amount of
deforestation because the roots helps to
keep the soil Farm ohati began
obsessively researching ways to stop
deforestation he found YouTube videos of
entrepreneurs from around the world
making biomass briquettes to replace
wood and charcoal
he started saving money for an expensive
mechanical extruder and perfecting his
recipe
so outstanding that it can bones for
like four hours it emits less smoke he
pitched his business idea at a Harvard
competition in 2020 and won awards there
and at the United Nations and he
recently landed new customers in Germany
in the UK
foreign
but most people in Freetown still cook
with wood
you just can't walk up to somebody and
be like hey this is new this is
different from what you've been using so
it's a bit tough but we'll get there one
day
alhaji isn't the only one creating
charcoal alternatives
in Argentina Jose Alberto ardenberry and
his wife Christina make bio logs using
waste from Apple and pear cider
three rivers run through altovalle
creating a patch of fertile ground
perfect for growing apples and pears
each year the country's apple cider
industry alone creates about 75 000
metric tons of leftovers this fruit
waste is called pumice and it's the
heart of Jose's business biot
it all started with a dried piece he
took home to run some tests on
foreign
could be used for fires
but the real challenge was figuring out
how to turn tons of slushy fruit into
solid logs
he had lots to experiment with
since cider makers like Marcelo Garcia
are usually happy to have someone take
it off their hands
ome
[Applause]
making this cider starts with fruit that
would have otherwise gone to waste
there is
on the way to the grinder the fruit
travels through the factory and channels
of water
a belt of buckets lifts the fruit to a
mill that crushes it
is
but the promise can't get too dry or it
won't move smoothly through the
machinery
so the cidery adds water back into the
mixture
is
Marcelo says the promise has lots of
uses like composting Heating and making
vinegar
[Music]
the biggest problem is moving the wet
heavy mixture
Jose gets promise delivered to his
property by the truckload
he's considered many ways to get that
water out
so far the cheapest option is simply
dumping pumice on the ground and waiting
a few days
then a worker uses a bulldozer to move
the gunk into a specialized machine
is
with the help of a tractor the machine
dispenses a line of pumice onto the
ground and slices it into brick shapes
consistency
Jose piles up the dry pieces
he often tries out other systems like
trying smaller batches in a rectangular
mold
the mold could help him make thinner
bricks that don't need to be flipped
foreign
he's considered making other products
like animal feed but right now he only
sells the so-called biologs
he founded biot with his wife Christina
is
she helps with the marketing and sales
side of the business
[Music]
Jose says their different skills make
them a good match
foreign
she sells the logs to some local
businesses and to people who use them at
home
traditional Argentine barbecues or
Asados feedback to the 16th century
nowadays lots of people use charcoal but
some say wood gives me the best flavor
so it's popular with restaurants
doesn't taste any different is
I don't know Beyond logs provide about
the same amount of energy as regular
firewood and burning them has about the
same effect on air quality
Jose says it costs the same too
and the business is profitable because
costs are low
customers have to come to his farm to
pick up the product that way though
in 2019 Jose and Christina supplied the
local government with biot which gave it
out to low-income households
but elections brought in a new
government that didn't renew the deal
leaving them with almost 100 metric tons
of extra inventory
Christina says their current processes
are slow and difficult to scale up
but Jose thinks the technology will
become more popular so
professionally
no matter what he's proud to leave
behind a legacy of invention
foreign
[Laughter]
over in Indonesia one Community is
powering homes in a different way
converting stinky tofu Wastewater into
home cooking fuel
in a country that struggles to provide
access to energy this tofu biogas has
become an important alternative
the inside of the oji tofu Factory
is hot and steamy with a sour odor that
you can smell from outside
it's one of more than 230 tofu makers in
sumadong an area of West Java famous for
this product but all that tofu comes at
a smelly price
almost every step of making tofu
generates Wastewater
when that flows into nearby streams the
acidic runoff can kill off fish and
crops
and has the organic material dissolved
and it decomposes it produces ammonia
gas
tofu starts with dried beans that are
measured out and soaked
Yusuf has been making tofu here for 18
years
he grinds the soaked beans to prepare
them for cooking
foreign
paste Cooks in giant cauldrons
workers stir the mixture until it's just
right
then they strain the slurry through
cheesecloth
excess water collects in drains
what's left is soy milk and a steaming
pile of Pulp called dregs
foreign
adding vinegar curdles the soy milk
the bean curds go into wooden molds
heavy weights squeeze out any of the
remaining liquid
making just one kilogram of tofu
generates 33 liters of liquid waste
containing whey and vinegar
just five years ago the tofu plant
discharged everything into the nearby
River but now things are different
data
[Music]
is
pipes carry Wastewater directly from the
cluster of tofu factories to a nearby
biogas plant
foreign
[Music]
has been producing biogas here since the
plant opened in 2017.
the facility treats some water to be
released back into the river
another pipeline carries more
concentrated waste to collect in a
holding pond
the six tall black tanks turn waste into
biogas
foreign
the Wastewater gets pumped into the
first reactor from the holding pond
then technicians introduce anaerobic
bacteria which don't require oxygen to
break down organic material
as the microbes munch on soy proteins
the series of six digesters produces
methane a gas that can be used as fuel
the whole fermentation process takes
about 20 days but technicians feed new
biomass into the reactors every day
leftover solids can be used as
fertilizers
designed and built this plant in sumadon
as well as others across the country
is
in the last 40 years Indonesia has built
almost 50 000 biogas plants
while the Indonesian government funds
some facilities like this this
particular plant is owned collectively
by the community
larger plants in other areas also turn
biogas into electricity
the country's huge appetite for tofu
means there's a lot of opportunity for
growth
foreign
supplies 56 households with a direct
line of biogas and it has the capacity
to provide even more
one of those homes belongs to deda
hidayah and her family
today she's cooking tofu with gas made
from tofu waste
but this circular model has its
limitations
tofu Wastewater needs to be generated
collected and fermented every day to
keep the flow of biogas going
because of the working hours at the
factory biogas from the plant only runs
to homes for a few hours in the mornings
and afternoons
some Indonesians do have access to
Natural Gas
but building pipelines across the
country's 17 000 islands is a challenge
about 60 percent of its energy comes
from coal
at the G20 Summit in November a
combination of wealthy countries and
private institutions pledged 20 billion
dollars toward helping Indonesia wean
itself off the fossil fuel
small biogas plants like this one could
play a key role
and while they can't provide electricity
or cooking fuel everywhere they can help
communities make something good out of a
stinky situation


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