How to Make Your Own Custom Mylar Bags?

Mylar bag's shiny wonderland and protective package styles are getting more popular nowadays with small business owners and lovers of crafts. Usually, if you need to package snacks, herbs, or small goods, Mylar bags are the way to go. They keep everything fresh, are light- and moisture-proof, and look really professional.

In this guide, we'll cover the various methods of how to make your own custom Mylar bags in your home or small workshops. Fancy machines and huge investments are not needed for the project; it just takes some basic tools, a lot of patience, and a clear projection of what you want the packing to look like.

Before going into more detail, it's important to understand what Mylar bags are and which industries use them.

What Are Mylar Bags?

Being a polyester film, Mylar consists of incredible strength, flexibility, and barriers to air, light, and moisture. Thus, it finds use in food storage, pharmaceuticals, and many other industries where freshness and safety become paramount. It is available in various forms and sizes, from simple flat pouches to more fun varieties like die-cut Mylar bags.

Which Industries Use Mylar Bags?

Mylar bags are a versatile packaging material good against moisture, air, light, and odors. Industries that commonly use Mylar bags are elaborated below.

• Food Industry
• Cannabis Industry
• Pharmaceuticals and Supplements
• Cosmetics and Skincare
• Agriculture and Seeds
• Electronics
• Pet Food Packaging
• Emergency and Survival
• Retail and E-commerce

Getting Started to Making Mylar Bags

Before you get started, however, come to an understanding of some background issues. For one, find out the size and type of bag. Some questions should come in your mind:

Are you creating flat pouches, or do they have a gusset at the bottom?

Would you like a clear window, or would you like to go full-color with the design?

Making those decisions helps determine the materials and tools that work best. You will need unprinted sheets or bags of Mylar, a heat sealer, a printer (if you adding custom designs), and something to cut with. Some people like to use laminators or transfer paper in order to apply printed labels.

Designing Your Bags

Designing Mylar bags is a really fun activity in custom packaging. First, sketch your ideas, and think about what will go in it and who will see it.

For example, if you are designing smell-proof Mylar bags, you would want a bold, tough-looking design.

If you're packaging handmade soap or cookies, something softer or more playful might work better.

Stick your design print on sticker paper, or you can make use of a digital printer that works with flexible materials.

If you want your brand added, this is the perfect time to put in your logo. Many small businesses fancy making custom Mylar bags with logos printed at the front to give a more nice and professional touch.

Cutting and Sealing

Once your design has been printed and attached (or if you're using pre-printed film), you have to cut the material into the shape and size needed. Some people bring out their creative side with shapes, especially when making die-cut Mylar bags. These have unique outlines that can help your product stand out, but they do take a little more effort to get just right.

After cutting, time to seal those bags. A heat sealer makes the best tool for the job. It closes the edges tightly so that air and moisture can't get inside. If you don't have a heat sealer available, a very strong flat iron can work as well, but it may take a little more care and practice.

Adding Support with a Box

Pairing up with a box is great in case the product is too fragile or if you need better support during storage. Custom Mylar bags with box options are very popular for gift sets, as well as products requiring stacking or straight displays. You may either buy empty boxes and decorate yourself, or order printed ones made by a local supplier.

Things to Keep in Mind

Wilder than the world around you when you're new, it's easy to make a mistake or two. You may have closed the bag before putting in your product, or it could very well be that the print doesn't come out as boldly as you thought it would. Never mind-practice makes a man perfect. So, it is learning through trial and error the best sort of essay.

So, don't forget to check your state's regulations for products that need to be sold labeling or safety information. Some states require explicit details on packaging, especially for things like herbs, or edibles.

Where to Get Supplies?

Blank pouches, heat sealers, or materials for custom printing are much easier to get nowadays. Several online suppliers offer custom Mylar bags wholesale, which would be quite nice for quick trials in a few different sizes and finishes at minimal expense. You may even fill orders in very small quantities until you discover what quite works for you.

Conclusion

Making your own Mylar bags is very much a feeling-accompanied process because you get to see in the end how proudly it holds your product. A complete polishing touch that can be done and seen without costing a penny. From bold designs that you create to sealing that very last product, every step is made that showcases your personality and effort.

Now that you know how to make your own custom Mylar bags, start getting started. Just try to take it one at a time or not too fast, and enjoy it as you play around with it. Who knows? It could start as a fun project and grow from there into a small business.