Benefits of having an onsite Oil Condition Monitoring Equipment

Contamination is the major cause of failure for any lubricated mechanical element. Wear can easily be identified by monitoring the shape and composition of contaminants. To identify and monitor the source of contaminants, Particle Analyzer plays a very crucial role. It analyzes the solid contamination in a lubricant by counting the number of particles and categorizing the degree of contamination according to the particle size.

The particle analyzer is considered to be one of the most important tests in oil analysis, as it determines a wide variety of problems easily. It monitors the amount and size of the particles in an oil sample. There are many uses of particle analyzer including testing filter leaks, checking real-time cleanliness and filter efficiency, creating testing routines, etc.

Benefits of Particle Analysis

There are enormous benefits; some of them are as follows:

It allows “real-time” analysis of oil

It confirms the corrective maintenance, needs for ferrography, and system flushing

It identifies poor repairs of machinery, any abnormal gear wear, abrasive wear, atmospheric pollutants, and defects in a filter

It verifies the operation of the pump, bearings, and suitability of the filter

It detects high corrosive wear, the condition of the by-pass filter, the time of use, and when to change the filter.

Six Common errors/mistakes during Particle Analysis:

It is important that the sample collected should correspond to the actual condition of the oil, but various conditions make it challenging to get it right during the collection process.

Poor sample division could be one of the reasons for errors in particle analysis, particularly for contaminants with broad size distributions. Also, the incorrect sample amount can be a concern and impact the measuring result negatively.

The separation of particles for measurement is called Dispersion. There are possibilities that particles may cling to one another and destroy the structures for measurement. As we know, every measuring instrument has certain uncertainties and tolerances which must be taken care of while interpreting the results. Underestimating and overestimating can be an issue.

The measurement method plays a decisive role. Identifying oversize particles can be a common issue in particle analysis.

In particle analysis, a fundamental and necessary requirement is to follow a standardized procedure to get meaningful and consistent results. Working without these procedures may lead to pointless results.

Generally, Particle analysis results are given as percentages which can vary in meaning. It may cause significant differences in interpretation as mass/mass, volume/volume, number, etc.

The Solution

The advent of IoT in the energy sector has resulted in smart solutions. Smart devices monitor and interpret information from their surroundings in real-time. This enables meaningful data gathering and system optimization. Data analytics use historical data to provide actionable insights to utilize the data collected. Insights help in predicting future events that may take place. Apart from ensuring data privacy, IoT enables reaching technology maturity and reliability.

Oil Purification Systems

Oil Purification Systems, including equipment for purification, reconditioning, cleaning, and reclaiming of oils, play a vital role in maintaining operational efficiency.

At Minimac Systems, we understand the importance of sustainable practices and offer a range of standard and custom-built products under the category of Oil Purification Systems. Our selection process considers the application requirements and utilizes appropriate technologies to provide cost-efficient solutions for addressing contamination in lubricating oils.

By addressing oil contamination on a case-to-case basis, we strive to contribute to a more sustainable and environmentally conscious future.

Oil Flushing Systems

At Minimac Systems, we recognize the importance of environmental, social, and governance (ESG) principles, as well as the significance of circular economy practices. Our High Velocity Oil Flushing Systems play a crucial role in pre-commissioning activities by removing impurities from lube oil, hydraulic systems, coolers, compressor and turbine lube oil systems, contributing to cleaner and more efficient operations.

With a focus on sustainability, we design and develop our Oil Flushing System that incorporates pumping, filtration, and heating capabilities. This allows us to create turbulence within the pipelines, effectively removing contaminants from the internal walls. Our High Velocity Flushing (HVF) technology finds applications in lube oil, chemical cleaning, water glycol flushing, water flushing, and hydraulic oil flushing.

By employing HVF technology, we extend the lifespan of rotating equipment such as turbines, compressors, and engines, ensuring they operate at their optimal level and improving overall reliability. This maintenance process reduces the need for premature replacements, minimizing waste and promoting a circular economy.

As part of our commitment to sustainability, we maintain a well-managed rental fleet of Oil Flushing Systems available globally. This approach enables efficient utilization of resources while reducing the environmental footprint associated with equipment production. Furthermore, our comprehensive reporting system documents the cleanliness of the oil through multiple methods, facilitating transparency and accountability.

Online Particle Analysis technology enables sampling on low/high pressure hydraulic and lubrication systems. The product suppresses the air bubbles so that they are no longer counted as particles. This can be installed in most low to very high-pressure hydraulic and lubrication systems. It is easy to install because of its versatility. This technology has the potential to increase the flexibility and responsiveness of the smart assets connected to the grid and the visibility of these assets for the system operator.

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